Factory of the Future feasibility

Our customer had an objective to upgrade its production facility to double its capacity and accommodate for future SKUs. Their existing materials handling and batch

Lactic acid to plastic FED

Malone Group was employed to undertake an initial front-end design study to develop a design to manufacture lactic acid to produce biodegradable plastic, with dilactose

Growth Options Engineering Study

A front-end concept design study was undertaken for a company seeking to rationalize its design options for doubling its production capacity. A mass and enthalpy

Industrial factory air filtration system.
Filtration Design

This site had been experiencing issues with their Flottweg separation unit, utilized for removing yeast cells. They were unable to meet the clarity desired and

CIP Energy Savings

This customer was experiencing cleaning issues with their current CIP set. The current system had insufficient instrumentation for measurement, and we were invited to quote

Cask Effluent Upgrade Project

An issue with contaminated effluent reaching the local system exposed our customer to potential fines for contaminating the local water source.

Engineering Academy

We are working closely with a major packaging material company to deliver an all-round training package for apprentices and operators to teach them about the

Carbon Dioxide Recovery

Malone Group undertook the design and coordinated for the installation of a CO recovery system from existing BBTs and FVs. With the shortage of CO

Process Cooling System

This project was to complete a feasibility study with capital cost estimates all the way to detailed design and construction management to upgrade a cereal

Ammonia & Glycol Design Study

Many production sites historically utilized Ammonia as a cooling medium in their facilities. In this project we undertook a full investigation into the current utilization

Racking Tanks PAA Dosing

This project undertook a full design and implementation of a new PAA dosing system that facilitated accurate dosing for the effective sanitation of racking vessels.

Send us a message

At Malone Group, we eagerly anticipate connecting with you. Whether you’re seeking innovative design solutions or just wish to learn more about our community-centered approach, we’re here to assist. Reach out to us; let’s start a conversation that could lead to remarkable collaborations.

Design, build, and maintain properties, along with public infrastructure

Creating and managing spaces where people live, work, and interact daily, focusing on light building environments beyond heavy machinery or manufacturing. This includes designing, constructing, and maintaining residential and commercial buildings, public spaces, and infrastructure with an emphasis on sustainability, safety, and innovation.

Where engineering marvels meet practical application

We appreciate that each facility is a unique entity, a bespoke blend of technology, human skill, and process. This understanding is the bedrock upon which we offer our services, ensuring that each customer’s facility is not only built to last but also to evolve.

A committed journey towards the project's outcomes

We are committed to the outcomes and to the journey towards them. It’s about harnessing technology, human ingenuity, and process excellence to ensure that every step of the manufacturing process is optimized for quality, sustainability, and efficiency.

Simplified, practical,
cost effective solutions

As society moves towards increased digitalization, it is inevitable that manufacturing will also move in that direction. Many companies, out of necessity, have embraced this journey and created truly modern futuristic factories.

Maximizing waste management
efficiency

Sustainability means meeting our own needs without compromising the ability of future generations to meet their own. Embedded in most definitions of sustainability, we also find concerns for social equity and economic development.

Interacting with complex systems and machinery in a virtual overlay

Explore the untapped potential of AR and 3D modeling, setting new standards for excellence and pushing the boundaries of what’s possible. Welcome to the future, where every challenge is an opportunity for innovation, and every vision is within reach.

Collaborative planning
and execution

Working hand-in-hand with your team, Malone Group assists in planning and executing your project from its conceptual stage to commissioning. Our goal is to ensure timely completion within budget, prioritizing safety compliance throughout the process.

Comprehensive range
of design services

Your capital project will benefit from our comprehensive range of engineering design services, including feasibility studies, outline designs, budget costing, detail designs/full specifications and tendering packages.

Delivering Zero Harm
in all environments

Our team provides world-class safety management services by combining a unique set of project skills and collective industry sector experience driven by the close integration between our safety and engineering departments.

Simplified, practical,
cost effective solutions

As society moves towards increased digitalization, it is inevitable that manufacturing will also move in that direction. Many companies, out of necessity, have embraced this journey and created truly modern futuristic factories.

Maximizing waste management
efficiency

Sustainability means meeting our own needs without compromising the ability of future generations to meet their own. Embedded in most definitions of sustainability, we also find concerns for social equity and economic development.

Commissioning and
remote access

Automating production and process environments provides many benefits. Utilizing the experience and expertise of our teams, we manage the delivery of automation solutions; from system design, integration, build for skids such as CIPs, to commissioning.