committed to delivering exceptional project outcomes

Complex conveyor systems, robotic palletization solutions

Our packaging team is experienced in selecting which technology is right for your current and future needs and considering how it will impact your operating costs long after installation is complete.

Packaging Line at Food Factory
Understanding Your Unique Needs

Complete bespoke packaging lines

‘Delivering better project outcomes’ starts with understanding these needs. Our experience allows us to drill down, ask the right questions to provide you the information needed to allow an informed decision to be made.

We have experience in multiple applications including:

  • High speed small pack, beverage, and homecare lines
  • High speed bakery and crispbread systems
  • Snack food packing systems, including vibratory distribution, VFFS, and HFFS
  • High speed dairy trolley (TET) handling and packing equipment
  • Tray sealing and packing lines for fish and meat products
  • Ready meal systems including RTH and RTE
  • Pack and pallet conveying systems
  • Robotic and high-speed palletizing systems

This is complemented by the design of complex conveyor systems, robotic palletization solutions, and complete bespoke packaging lines.

Technology Selection Expertise

Experienced in selecting the right packaging technology for current and future needs, focusing on long-term operating cost impact.

Informed Decision Making

Expertise in drilling down to ask the right questions, ensuring informed decisions for better project outcomes.

Wide Application Experience

Handling multiple packaging applications, including high-speed lines for beverages, bakery, snack foods, dairy, fish, meat, and ready meals.

Advanced System Design

Designing complex conveyor systems, robotic palletization, and bespoke packaging lines tailored to specific project requirements.

Robotic and High-Speed Solutions

Specializing in robotic and high-speed palletizing systems, enhancing efficiency and automation in packaging operations.

Cross-Disciplinary Team Collaboration

Drawing on the extensive experience of Malone Group’s project safety, control and automation, utilities engineers, and project managers for comprehensive packaging solutions.

Related Capabilities

Capabilities are the cornerstone of our expertise

From conceptualizing and designing innovative built environments, to enhancing manufacturing facilities with the latest technologies; from optimizing processes from the inside out, to seamlessly connecting various operational elements; and from embedding sustainable practices today for a greener tomorrow, to visualizing the future with advanced 3D and AR tools. Our comprehensive capabilities ensure we deliver tailored, cutting-edge solutions across all project phases.

By integrating cutting-edge technology, eco-friendly materials, and green spaces, we strive to enhance community well-being, reduce environmental impact, and build spaces that are safe, accessible, and geared towards the future.

Comprehensive support across the lifecycle of manufacturing projects, from initial design through to execution and maintenance, thereby driving operational improvements and fostering innovation within customer operations.

By closely examining and understanding every aspect of the production line, we identify opportunities for improvement, integrating advanced automation, data analytics, and process re-engineering to drive performance and reduce costs.

We employ innovative, green technologies and methodologies to reduce waste, lower energy consumption, and promote renewable resources, ensuring that our work today leaves a positive imprint on the planet for generations to come.

Engineering Design Services

Frequently Asked Questions

If you have any further questions or require additional information, please don’t hesitate to contact us. We’re here to assist you.

Malone Group offers a comprehensive suite of engineering design services, including mechanical, electrical, and instrumentation (E&I) design, process engineering, utilities optimization, and environmental engineering. Our services span from initial concept and feasibility studies to detailed design, project management, and post-implementation support, ensuring a holistic approach to each project's unique requirements.

We integrate the latest technologies and sustainable engineering practices into our design solutions, focusing on energy efficiency, resource conservation, and minimizing environmental impact. Our team stays abreast of industry advancements and regulatory changes, ensuring that our designs are not only innovative but also sustainable and compliant with current and future standards.

Absolutely. Our team has extensive experience in navigating the complexities of various industries, including food and beverage, pharmaceuticals, and manufacturing. We are well-versed in international standards and local regulations, ensuring that all our engineering designs meet the necessary compliance requirements, including safety, environmental, and operational standards.

Our approach is uniquely collaborative, involving our clients at every step of the design process to ensure alignment with their operational goals and objectives. We employ a multidisciplinary team that combines expertise across different engineering fields, enabling us to provide innovative, integrated solutions that address the specific challenges and opportunities of each project.

We offer end-to-end project management services to ensure a seamless transition from design to implementation. Our project management professionals work closely with our engineering teams and clients to oversee the construction, installation, and commissioning phases, ensuring that the project is delivered on time, within budget, and to the highest quality standards.

Post-project completion, Malone Group continues to offer support through operational troubleshooting, performance optimization, and maintenance services. We also provide training for our clients' teams to ensure they can operate and maintain the new systems effectively. Our goal is to ensure long-term success and satisfaction with the solutions we deliver.

Send us a message

At Malone Group, we eagerly anticipate connecting with you. Whether you’re seeking innovative design solutions or just wish to learn more about our community-centered approach, we’re here to assist. Reach out to us; let’s start a conversation that could lead to remarkable collaborations.

Design, build, and maintain properties, along with public infrastructure

Creating and managing spaces where people live, work, and interact daily, focusing on light building environments beyond heavy machinery or manufacturing. This includes designing, constructing, and maintaining residential and commercial buildings, public spaces, and infrastructure with an emphasis on sustainability, safety, and innovation.

Where engineering marvels meet practical application

We appreciate that each facility is a unique entity, a bespoke blend of technology, human skill, and process. This understanding is the bedrock upon which we offer our services, ensuring that each customer’s facility is not only built to last but also to evolve.

A committed journey towards the project's outcomes

We are committed to the outcomes and to the journey towards them. It’s about harnessing technology, human ingenuity, and process excellence to ensure that every step of the manufacturing process is optimized for quality, sustainability, and efficiency.

Simplified, practical,
cost effective solutions

As society moves towards increased digitalization, it is inevitable that manufacturing will also move in that direction. Many companies, out of necessity, have embraced this journey and created truly modern futuristic factories.

Maximizing waste management

Sustainability means meeting our own needs without compromising the ability of future generations to meet their own. Embedded in most definitions of sustainability, we also find concerns for social equity and economic development.

Interacting with complex systems and machinery in a virtual overlay

Explore the untapped potential of AR and 3D modeling, setting new standards for excellence and pushing the boundaries of what’s possible. Welcome to the future, where every challenge is an opportunity for innovation, and every vision is within reach.

Collaborative planning
and execution

Working hand-in-hand with your team, Malone Group assists in planning and executing your project from its conceptual stage to commissioning. Our goal is to ensure timely completion within budget, prioritizing safety compliance throughout the process.

Comprehensive range
of design services

Your capital project will benefit from our comprehensive range of engineering design services, including feasibility studies, outline designs, budget costing, detail designs/full specifications and tendering packages.

Delivering Zero Harm
in all environments

Our team provides world-class safety management services by combining a unique set of project skills and collective industry sector experience driven by the close integration between our safety and engineering departments.

Simplified, practical,
cost effective solutions

As society moves towards increased digitalization, it is inevitable that manufacturing will also move in that direction. Many companies, out of necessity, have embraced this journey and created truly modern futuristic factories.